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Thermal
energy calculations for passive cooling of
time temperature sensitive products |
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WHAT
DO YOU NEED?
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We
calculate the required insulation
quality for your shipment /
transport
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Information
sheet
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Thermal
calculations for passive cooling in a cold chain of
temperature sensitive products
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If
we talk about passive cooling in a cold chain or temperature
controlled supply chain, we mean that temperature sensitive
products as food, pharmaceuticals or chemicals are protected
with insulation materials to protect the temperature of the
products against unwanted external or outer temperatures. It
is therefore the insulation quality which determines the
temperature preservation or the temperature result of the
products during the total transport. Next to the insulation
quality there are a number of items which also determine the
temperature result. All these items are:
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Insulation quality of the insulation material |
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Mass of the products |
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Volume of the products |
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Heat capacity of the products |
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Start temperature of the products |
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External or outer temperatures |
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Time of the transport |
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Location of the heat source |
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Type of heat source and the created heat
transfer |
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Dimensions or shape of the packaging / products |
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All
these items determine the temperature result. As soon as one
of these items or parameters changes, the temperature result
changes. This explains the reason why it is very difficult
to almost impossible to predict a certain temperature result
in a certain transport situation. The challenge becomes even
bigger when different types of products are transported or
shipped in the same passive cooling system or packaging.
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How
can a certain temperature result be determined?
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If
we calculate the possible temperature result of a certain
transport situation we use the formulas from the thermo
dynamics combined with the formulas in the building industry
which results in a certain outcome in which the thermal
energy, thermal resistance and thermal heat transfer is
studied and calculated where also the potential cold bridges
of the packaging are implemented combined with the three
major heat transfer items being heat radiation, convection
and conduction and all this in combination with the cooling
or heating law of Newton. This is not a one page
calculation, we can assure you. The problem with the
theoretical calculation is often the missing information on
the heat capacity of the temperature sensitive products
which needs to be implemented in the formulas of the thermo
dynamics. This heat capacity is only known for a few basic
elements as water or metal and is not a factor which is
commonly used. Therefore this heat capacity is mostly not
known which makes it difficult to theoretically determine or
to calculate the temperature result of a certain product in
a certain transport situation.
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Reversed
calculations to determine the thermal resistance
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A
theoretical study which we most use is the reversed
calculation of the thermal resistance of the insulation
material. This means that we start with a test, according
the temperature sensitive products and the transport
situation, with a standard insulation material which has a
certain insulation quality. This test is done with the
products and according to the transport situations which
results in a certain outcome. Next the customer states what
the requirements need to be after which we calculate what
the heat resistance of the insulation materials needs to be
to ensure the required temperature result. If we place this
reversed calculation in an example we would see the
following:
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| Example
with graphic |
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| Legend |
| T
= Temperature |
| t
= Time |
| A
= Temperature curve = test |
| B
= Temperature curve = request |
| C
= External temperature |
| Tw
= Requested temperature |
| tw
= Requested time |
| DeltaT
= Temperature difference |
| t1-t9
= Measure points in time |
| T1-T9
= Measure points in temperature |
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In
the graphic above an example of reversed calculations is
shown. A certain product (X) with temperature (T) is
insulated in a certain insulation material which as a
certain insulation quality (U or R). This insulated solution
is next placed in a certain environment (C) during a certain
time (t). Together with the products a temperature measuring
is done on different times (T1-9 and t1-9). This results in
a certain curve (A). Next the customer states or requires a
certain temperature (TW) at time point (tw). To get this
result the insulation quality needs to be adapted which we
than calculated theoretically.
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Tailor
made productions according the required
thermal resistance and protocols
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As
soon as the thermal resistance factor of the required
insulation quality is determined, we produce the insulation
material tailor made according to these requirements. Next
we make the required protocols on how the insulation
materials should be used and how the packaging should be
done in order to achieve the best and most ideal temperature
preservations.
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We
calculate the required insulation
quality for your shipment /
transport
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Information
sheet
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Extra
cooling techniques in passive cooling
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When
the required temperatures of the temperature sensitive
products or the external temperatures or the transport
situation in general has extreme conditions, it can happen
that just insulating the temperature sensitive products or
goods does not create the required or requested outcome or
temperature result so extra cooling techniques need to be
applied. Also it can happen that due to loading spaces and
volumes the insulation quality has to be taken to a minimal
so again additional cooling techniques need to be applied in
order to achieve the required temperature result. If passive
cooling is used, the following cooling techniques can be
applied:
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1.
Mass energy adding cooling technique |
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In
the formulas of the thermo dynamics the mass of
the temperature sensitive products has an
influence on the energy which is required to
heat-up or cool-down that specific product. A
cooling technique is therefore increasing the
mass of the product in the passive cooling
system. We do this mass adding in a nature
friendly way so this mass adding has no
influence on the ecological footprint or
requires no extra or supplemental waste
management at the end-user who receives the
temperature sensitive goods with the mass adding
cooling devices. We
determine and
calculate the
required additional mass energy and the
influences according to the formulas of the
thermo dynamics in function of the thermal
resistance of the used insulation quality. |
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Thermal energy adding cooling technique |
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Next
to the mass adding as a cooling technique an
energy increasing technique can be used to
increase the temperature preservation in the
cold chain of temperature sensitive goods and
products. With this technique the thermal energy
of the goods or shipment is increased with
cooling systems which increase the temperature
of the surrounding air around the products which
increases the thermal energy of the shipment /
products. When this kind of increasing energy is
used it should be noticed that the added energy
is not too great so the temperature of the goods
and products are not influenced in a bad way. We
determine and
calculate the
required additional thermal energy and the
influences according to the formulas of the
thermo dynamics in function of the thermal
resistance of the used insulation quality. |
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Thermal barrier resistance technique |
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Next
to energy increasing techniques also thermal
barrier resistance techniques can be used to
increase the temperature preservation of the
temperature sensitive products. With this
technique the thermal resistance of the
insulation is increased yet due to the required
volume and possible maximal possible insulation
thickness in transport situations the trick is
to determine the highest energy bridges. It is
only on these highest bridges that the thermal
resistance is increased. We determine and
calculate the required thermal resistance and
the influences according to the formulas of the
thermo dynamics in function of the thermal
resistance of the used insulation quality. |
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Cold
chain analysis and logistic processes
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Next
to the calculations and studies on the thermal items
and themes on the shipment of temperature sensitive
products and goods we also study the cold chain in
total to see where possible CCP’s or HCCP’s
(Hazardous Critical Control Points) are active (see
active cooling) to see where the temperature
preservation can be optimized. In this study we also
implement the external and internal logistic processes
so the temperature preservation combined with the most
ideal logistic process can be implemented in which we
also write the necessary protocols. |
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view Logistic center |
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TEMAX
insulated thermal blanket as passive cooling for temperature
sensitive products
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| What
is Temax insulation? |
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The Temax
insulation is a special developed
insulation material which functions as a passive
cooling technique for transporting and distributing
temperature sensitive or temperature controlled goods
as perishables pharmaceuticals chemicals etc... The
Temax insulation functions as a thermal blanket for
temperature protection or temperature preservation.
The Temax insulation can be delivered on rolls which
the customer can cut to size or can be produced as
ready-to-use insulated packaging for pallets, boxes,
crates, airplane pallets, etc... |
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Temax
is a worldwide registered Trademark (TM) with
multiple patents on the insulation material
and ready-to-use insulation applications. |
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Single use or multiple use
applications |
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The
Temax insulation can be produced for single use or multiple use
applications. The Temax insulation is already successfully in use
for the transport and distribution of temperature controlled food
products, pharmaceuticals and chemicals in which chilled or
cooled, frozen or deep frozen, and ambient temperature products
are protected from unwanted external outer temperatures. The Temax
insulation is flexible, has a high insulation quality which can be
produced tailor made, is water resistant and is recyclable, even
partial biologic degradable. |
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Protocols on how to use the
Temax insulation |
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Krautz-Temax
as the developer and producer of the Temax insulation material
offers also studies on the insulation technology and quality as
the logistic processes to close the cold chain or temperature
controlled supply chain. We have several protocols on how pallets
or boxes should be wrapped and packed in order to prevent cold
bridges and result in a optimal temperature preservation and
temperature protection. See also cold
chain implementation plan |
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References and users |
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The
Temax insulation material is already in use at some of the biggest
pharmaceutical companies, food and chemical companies, freight
forwarders and transport companies, airliners and shippers etc...
This in road transport, air cargo and sea freight as single use or
multiple use applications. |
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Do you have a specific
temperature controlled transport situation? Please do not hesitate
to contact us. We will be happy to offer you our expertise and
study with you your ideal temperature controlled supply chain or
cold chain. See:
Contact
us |
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